2500t/d Cement Plant

Application	Cement Plant, Thermal Power Plant
Annual Output	750,000 tons
Process Type	New Dry Process
Blaine Fineness	3300-3800 cm²/g

CHAENG (Xinxiang Great Wall Machinery) has a history of more than 50 years and has accumulated rich experience in cement machinery. At present, we have been able to supply 500-5000 t/d cement EP project, providing solutions for the world's growing demand for cement.

2500 t/d cement production line designed by Great Wall machinery, fully learns from the lessons and experiences of more than 20 years of NSP production line design, the general layout scheme, process layout, equipment selection, automatic control level, etc. and combines with today's international advanced production concept to optimize design. It’s composed of raw materials preparation, raw meal grinding, raw meal homogenization, clinker burning, cement mill grinding, packaging, delivery and so on. The cement equipment in the production line include: raw materials vertical roller mill, vertical coal mill, cement rotary kiln, cement ball mill, cyclone preheater and grate cooler, etc.

Process Description
Advantages

2500TPD cement plant process

Additive materical’s crushing and storage——Dosing——Limestone‘s crushing and storage——Dusting collecting system——Raw meal homogenizing——Raw mill grinding (Raw mill)——(Coal homogenizing——Coal mill grinding)——Preheating and precalcining system——Rotary kiln calcined (rotary kiln)——Cooler——Clinker storage——Cement Grinding (cement mil)——Additive material crushing——Cement storage——Transportation in bag——Transportation in bulk

Configuration

Flowsheet	Product	Model	Specification
Raw Meal Preparation	Limestone Hammer Crusher	LPC-10/600	Feed size：≤1500mm Final fineness：≤75mm Output：550 t/h
	Limestone Stoker	DB550/20	Φ36×271m Capacity: 550t/h
	Limestone Reclaimer	QG250/31	Φ36×271m Capacity: 250t/h
	Raw Meal Vertical Roller Mill	GRMR36.41	Output:≥180-200 t/h Power: 1800kw
Clinker Calcining	Preheaer and Precalciner	RF5/2500	Decomposition rate: >90%
	Rotary Kiln	Φ4x60m	Rotate speed: 0.396-3.96 r/min Capacity:2500 t/d Power: 315 kw Output: 2500 t/d
	Coal Vertical Roller Mill	GRMC20.31	Capacity: 20t/h Power: 430kW
	Grate Cooler	LBT32216	52.8 m²
Cement Grinding	Cement Ball Mill	Φ4.2×13m	Capacity: ≥140t/h Power：3550kw
	O-Sepa Seperator	TES-270	Output: 125 t/h
	Gypsum Crusher	PEV430×650	Output: 30 t/h
Packing	Rotating Packing Machine x2	BHLW-8	Output: 90 t/h

2500 t/d Cement Plant Features

Advanced Technology Brings Lower Power Consumption

Compared with traditional cement production line, the 2500 t/d cement plant designed by CHAENG uses lower energy consumption equipment in the main part of energy consumption, such as vertical raw mill, vertical coal mill, vertical cement mill, etc., and the energy saving effect is very significant, which can reduce energy consumption with an average of 15-20 kWh/t.

Reasonable Design, Reduces Dust and Noise Effectively

Cement production has always been one of the leading causes of environmental pollution, thus more and more cement plant is looking for a solution to reduce noise and dust pollution. CHAENG fully considers the sustainable development in the design, reducing dust through campus greening, filter, etc. Since the introduction of noise control programs in key areas, the factory noise is lower than the national standard.

Shorter Delivery Time, Earlier Profits

CHAENG with large supporting cast steel companies and large machining workshop, Great Wall Machinery has 120 t casting ability, can supply complete spare parts. Furthermore, with a variety of long-term cooperation and first-class equipment suppliers, it greatly shortens delivery cycle, and makes your profit in the shortest possible time.

Professional design

CHAENG cooperated with international well-known enterprise cooperation like : world famous vertical mill manufacturer in Danmark, Ube in Japan ,Sinoma in China ,with rich design experience in new dry process production line , Can be go deep into customer’s work site, make a examine on the spot of customer sites, raw materials for laboratory analysis, and according to customer requirements tailored to the customer scientific, reasonable system solutions, so that customers invest more value, analysis of raw materials, And customized scientific and reasonable system solutions for customers according to their requirements so that the customer's investment value.

Cement Rotary Kiln

Vertical Cement Mill

Rotary dryer

Ball Mill

Preheater System

Hammer crusher

Cement ball mill