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Open Circuit VS Closed Circuit Ball Mill

02 Jun,2022 UTC+8 Views:


As common grinding equipment in cement plants and thermal power plants, ball mills have a simple operation in the grinding process and good continuous working performance. The ball grinding mill system is divided into open-circuit grinding and closed-circuit grinding in the process. Many customers have questions about these two systems when choosing. This article will analyze the differences between the open circuit ball mill and the closed circuit ball mill.

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Open-circuit grinding system: In the grinding process, when the material passes through the mill once, it becomes the product. The open-circuit system has simple process, less equipment, less investment, and convenient operation, and maintenance. But all materials must reach product fineness before they can be milled. Therefore, when the fineness of the product is required to be fine, the material that has been ground will be over-crushed, and a cushion layer will be formed in the mill, preventing the coarse material from further grinding, and sometimes even the phenomenon of fine powder balling occurs. Reduce grinding efficiency, low output, and high power consumption.
Closed-circuit grinding system: When the material is discharged from the grinding, the product is selected by the grading equipment, and the coarse material is returned to the mill for regrind to achieve the required quality of cement. The closed-circuit system is the opposite of the open circuit system. The closed-circuit system can reduce the phenomenon of over-grinding; at the same time, the output material can lose part of the heat after conveying and grading. When the coarse powder is returned to grinding, the temperature in the mill can be reduced, which is beneficial to increase the mill output and reduce the grinding power consumption. Generally, the closed-circuit system can increase the output by 15-25% than the open-circuit system, and the product fineness can also be controlled by adjusting the classification equipment, which is more convenient.
With the implementation of the national energy-saving and emission reduction policy, the ball mill grinding technology is constantly updated. Therefore, when choosing the ball mill system process, you must choose the open circuit or closed circuit system according to your own different needs, so as to better serve the enterprise and create economic benefits!

Xinxiang Great Wall Machinery can provide cement ball mills and coal ball mills, welcome online consultation or leave a message.

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