Slag Vertical Roller Mill
Slag Vertical Roller Mill
Slag Vertical Roller Mill
Slag Vertical Roller Mill
Slag Vertical Roller Mill
  • Slag Vertical Roller Mill
  • Slag Vertical Roller Mill
  • Slag Vertical Roller Mill
  • Slag Vertical Roller Mill
  • Slag Vertical Roller Mill
  • Slag Vertical Roller Mill
  • Slag Vertical Roller Mill
  • Slag Vertical Roller Mill

Slag Vertical Roller Mill

CHAENG GRMS slag vertical roller mill integrates the functions of fine crushing, grinding, drying, powder selecting and conveying, with the advantages of high grinding efficiency, strong drying capacity.

Capacity :200,000-1,500,000 t/y
Diameter of grinding table :2600-5600 mm
Specific surface area :420-450 m²/kg

The material through the feed tube fell into the center of slag grinding plant, and then the materials outwards the surrounding area of grinding plate at centrifugal force, to forms a certain thick layer of materials bed, at the same time material was crushed by number of vertical mill rollers.

The materials continuous moving to the outer edge of the grinding plate, off the grinding plate materials rising with the hot air which enter from wind ring into the vertical roller mill, through the vertical roller mill shell into the middle of the separator, in this course materials and hot gas got a fully heat exchange, the water quickly evaporates.

Separator controls the finished product output size, greater than the specified size are separated and fall back to the plate, while meet the fineness demands are brought through the separator into the finished product warehouse.

Slag Vertical Roller Mill

Specifications

Model Grinding Table Diameter (mm) Motor (kW) Output (t/h)
GRMS19 1900 560 15
GRMS23 2300 710 20
GRMS26 2600 1000 28
GRMS30 3000 1400 40
GRMS33 3300 1600 45
GRMS36 3600 2000 60
GRMS38 3800 2240 65
GRMS40 4000 2500 75
GRMS43 4300 3000 90
GRMS46 4600 3150 95
GRMS50 5000 4000 125
GRMS53 5300 4500 145
GRMS56 5600 5000 155
GRMS60 6000 6300 180
GRMS65 6500 7300 220
GRMS70 7000 8500 260

Note: mill spectral pattern benchmark

(1) Material medium friction (MFs)=0.9~1.0;

(2) Material moisture max 15%;

(3) Refined powder granularity 4200~4500 cm²/g;

(4) Refined powder moisture 0.5~1.0%;

(5) The concrete mill installed power and technology parameter will be adjusted appropritely basing on the actual material property and requirements of owner;

1. Reduce investment costs, intelligent control

GRMS integrates the functions of crushing, grinding, drying, separating and conveying, with compact structure, covering an area of approximately 50% of that of ball mill system. And it can be laid outdoors, so that investment cost is greatly reduced; it is equipped with PLC/DCS automatic control system, can realize remote control and simple operation.

slag grinding plant process

2. Adjust fineness according to demands

A new efficient cage-shaped rotor separator ensures the finished surface area can be adjusted flexibly in the range of 400~550 ㎡/kg, to meet customer different requirements on fineness.

3. Power consumption per set of GRMS is not more than 30Kwh

The horizontal grinding table and conical grinding roller are adopted to ensure the material to form a stable material bed. The energy consumption is low, saving 30% - 40% compared with the ball milling system;

Specifications GRMS53.41 slag vertical roller mill GRMS46.41 slag vertical roller mill GRMS33.31 slag vertical roller mill
Designed output 150 90 45
Actual output 160 105 55
Finished fineness (㎡/Kg) 430 430 430
Power consumption (KWh/t) 26.5 28.5 30
System power consumption (KWh/t) 35 37 42
Metal recovery rate of per-ton slag (%) 0.2-0.3 0.2-0.3 0.2-0.3

4. Remarkable energy-saving and environmental protection, convenient maintenance

The system is in the state of negative pressure, no dust overflow. Environment is clean, meeting the environmental protection requirements; through the maintenance of the oil cylinder, turning the rocker arm to replace the roller sleeve and lining plate is convenient and fast, so as to reduce downtime losses.

5. Original spare parts to reduce maintenance worries

Grinding rollers, rocker arms and other spare parts in the whole system are manufactured by CHAENG originally, ensuring the quality and greatly reducing the customer's worries of no where to find the spare parts.

Slag Vertical Roller Mill

6. Metal recovery rate of per-ton slag is great

Special design of the iron removal device can make pig iron recovery rate reach 0.2-0.3%, so that the per-ton production of slag can get higher metal income, and to avoid the metal "enrichment" phenomenon, reduce the consumption of wearing parts and decrease maintenance costs.

Invest:

Referring to the investment income of GRMS46.41 made by CHAENG, it is can be known that annual benefits can reach 18,000,000 yuan.

CHAENG self-built annual output of 600,000 tons of slag powder production line investment return (put into operation in April 2011)
Investment calculation total investment 50 million
Cost calculation raw material cost 70 yuan / ton
Production costs (wages, electricity, coal, maintenance costs, etc.) 50 yuan / ton
Profit calculation per Ton of profits ×annual output 40 × 60 million = 24 million
Economic benefits 2 years to recover all the investment (currently in full profit status)
Mineral quality Specific surface area 500 ㎡ / kg
7d activity index Can reach about 100%
Activity index GB above S95 level

CHAENG slag vertical roller mill is applied to the construction of GGBFS production line, such as Indonesia with 300,000 tons/year nickel slag powder production line. By now, CHAENG has built more than 90 slag vertical rollers mill production line at home and abroad.

Slag grinding plant

Picture: 600,000 tons/year slag production line in Hebei Province, China

Slag powder line

Picture: GRMS46.41 slag vertical roller mill used in 600,000 tons/year slag production line in Guangdong Province, China

 Vertical Roller Mill

Picture: 600,000 tons/year slag production /1,000,000 tons/year cement production line in Henan Province, China 

GGBS plant 

Picture: GRMS slag vertical roller mill used in 300,000 tons/year GGBFS production line EPC project 

CHAENG provide EPC- turnkey service including research report, engineering design, manufacture, civil engineer, installation and commissioning and until achieves the designing capacity and production standard.

vertical roller mill service

About CHAENG

Founded in 1958 and located in Xinxiang, Henan province, CHAENG with 60-year experience in equipment manufacturing covers an area of 330,000 m2 and its annual production value is 1 billion yuan. The company specializes in manufacturing tube mills, rotary kilns, vertical mills and large steel casting and can undertake the EPC projects of cement production lines, active lime production lines, blast furnace slag/ steel slag/ nickel slag grinding plants, and its products are sold to more than 50 countries and regions in Southeast Asia, Central Asia, South Asia, North America, South America and Europe.

Slag Vertical Roller Mill

Our long-term strategic partners: 

Arcelor Mittal, Tata Group, Pohang Iron and Steel Company, Germany CCE, Japan Chiba , Shanghai Baosteel,Voestalpine and ASGT. 

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